How Ceramic Bathroom Wall Tiles Are Made?

Several suggestions and blog post ideas have been shared about the recycling bathroom and kitchen wall tiles. But do you know how bathroom wall tiles in India are made? This post will talk about the raw materials used for preparing ceramic tiles and the production process. You will also get some expert tips to recycle old wall tiles for different projects.

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You may be surprised after learning that manufacturers of ceramic wall tiles use natural materials to produce elegant and designer wall tiles. These natural resources are listed below bathroom wall tiles-

Kaolin or Chinese clay

Kaolin ore is a mineral mined by professionals all around the world. They usually apply high water pressure techniques for mining kaolin ore. This one is vastly used by the paper industry and ceramic tiles manufacturers.

Ball clay

It is applied as an alternative to Chinese clay. Sometimes manufacturers add ball clay to Chinese clay to combine other tile components.

Feldspar

It is one of the most common minerals found on earth. It has aluminum and silica; both the contents are used as a flux in the production of ceramic tiles.

Sand

These are small fine particles that you can easily find in the desert area. Sand is used as filler in ceramic tiles to prevent shrinkage and crack.

Talc

Talc is the finest white powder used in the production process of ceramic as filler.

Quartz

This mineral offers hardness to ceramic tiles and prevents tile deformation during heating.

The process in a nutshell

All the minerals stated above are mixed with water, and the slurry is prepared. This slurry is later dried and crushed into a fine powder. Manufacturing units take this powder to the tile presses, which compress the tiles to the desired shape and are later fired and cooked in the kiln.

Application of glazing

Glazing is done on the ceramic tiles to make the surface waterproof. After glazing application, the tile is again sent to the kiln unit at heated over 1000 C. Professionals inspect the obtained pieces of tiles. The rejected pieces are sent back for reprocessing, while the quality approved pieces are packed well and sent to the suppliers.

Useful tips for recycling ceramic tiles-

  • You can break the waste tiles into small pieces and paste them at the bottom of a flowerpot. This will reduce the water drainage.
  • You can use them on your garden walls and enhance the beauty of your home garden.
  • You can create coasters using small pieces of ceramic tiles.

For designs and exploring a range of ceramic tiles, you can connect with bathroom wall tiles in your local. They will also provide you with the best guidelines on recycling ceramic tiles.

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